Chlorine Handling / Storage / Safety / Testing and Monioting Devices — Products & Services

Products & Services

Chlorine is highly hazardous and virulent in nature. Therefore, exceptional precaution is to be taken in areas where Chlorine is stored and handled. Exposure to even low concentration of Chlorine gas for extended periods can cause grave heath problems to Plant personnel.

 Chlorine corrodes costly Plant Machinery resulting in wastage of time and money. Chlorine leak never gets arrested by itself, it only gets worse if not properly corrected in time.

 

The Chlorine Handling, Storage, Safety, Testing and Monitoring Devices are designed by experienced teams of Engineers to identify, to prevent and to contain most of the hazards related to chlorine usage in any Chlorination Plant. Thus improving safety to men and materials. Also, this facilitates ease of operation, reliability and longevity of the Plant and machinery.

IS: 10592 - Water Requirements

IS: 10592 Water Pressure Water Flowrate required
Eye/Face Wash units 30 PSI 10 LPM
Shower units 30 PSI 110 LPM
Combination units 40 PSI 110 LPM
Multiple Nozzle Decontamination units 30 PSI 110 LPM

Gas Mask Canister Colour Codes

White Acid gas, Chlorine Hydrogen sulphide Yellow For Combination of Acid Gas & Organic Vapour.
Black Organic Vapour, smoke, & Tear Gas, Tetra Ethyl Lead Brown For Combination of Acid Gas, Organic Vapours, smoke & ammonia.
Green Ammonia Red Universal (For protection against Combination of Acid Gases, Organic Vapours, Ammonia and smoke.

Handling & Storage Devices

Tonner Roller Supports or Trunnions
CI-TONNER ROLLER SUPPORT

Tonner Roller Supports or Trunnions

Function: To hold the Ton Containers securely in Place and also to facilitate the Positioning of Ton Containers, so that the inbuilt Valves [Gas side and Liquid Side] lie one over the other vertically.
Material of Construction : Body - Cast Iron(CI)/MS, Rollers - PP(STANDARD)/NYLON/MS

Lifting Beam with adjustable hooks
LIFTING BEAM WITH ADJUSTABLE HOOK

Lifting Beam with adjustable hooks

Function: To facilitate safe Lifting of standard Ton Containers. This holds the Ton Containers securely whilst Hoist and Trolley are used to lift, place and position the Ton Containers.
Material of Construction: MS.

Hoists

Function: To Lift Containers securely. Manual and Electric Hoist are available. Normally, 2 Tons / 3 Tons Chain Hoists with 3mts lift are sufficient.

Trolley

Function: To handle / move Containers along with the lifting Beam and Hoist and/or Crane type weighscale on Monorail. The Trolley is normally Geared Type. Manual or Electric Trolley is available. Normally, 2 Tons/2.5 Tons Chain Hoists with 3mts lift are sufficient.

Crane Type Weighscale*

It is fixed along with the Lifting Beam and Chain Hoists so that everytime the Container is lifted the weight can be seen / read.

Platform weight scaling with Digital Indicator* (Load-cell Type)
PLATFORM WEIGHTSCALE WITH INDICATOR

Platform weight scaling with Digital Indicator* (Load-cell Type)

It is Mechanical type weighscale.Ton containers are placed on appropriately designed dormant platforms.The weight readings can be seen on dial indicators.This is non-standard load cell are fixed underneath in the platform this senses and accurately calibrated to show weight in digital indicator.
The weight Scale reading can also be transmitted optionally.

Safety Devices

Chlorine Cylinder Emergency Kit (Kit A) / Chlorine Ton Container Emergency Kit (Kit B)
CYLINDER EMERGENCY KIT -A

Chlorine Cylinder Emergency Kit (Kit A) / Chlorine Ton Container Emergency Kit (Kit B)

This Emergency kit contains special tools and tackles and step-by-step Instruction Manual to handle any type of leak in Chlorine Containers. 
[Leaks in Chlorine Valves, Leaks in Container Body]

  • Very essential to contain and arrest Major Leaks.
    Should be used by Trained Personnel wearing Self Contained Air Breathing Apparatus or similar Breathing Apparatus with breathing time of 30min/45min or more.
Chlorine Cylinder Key
CHLORINE CYLINDER KEY

Chlorine Cylinder Key

This is a specially designed device to Open and Close any Cylinder Valve [IS:3224]. Only this key should be used to open / close to prevent damage to the Cylinder Valve.

Additional [Auxiliary] Cylinder / Tonner Valve

This is a specially designed Valve which is connected in series to the existing Cylinder Valve. This valve can be used to Shut-off /Isolate the Cylinder incase the inbuilt Cylinder Valve fails to close or passes. Extremely useful device for safety purpose.

Chlorine Leak Detector (Chlorodetect)
CHLORINE LEAK DETECTOR

Chlorine Leak Detector (Chlorodetect)

This device senses Chlorine gas leak in ambient air and gives an alarm contact and also contacts for operating Auto Chlorine Gas Leak Absorption System and / or other automatic valves.

  • Range: 0-5ppm, 0-10ppm, and 0-50ppm.
  • Comes with Single Sensor or Two Sensors.
  • Very sensitive with very good response time.
  • Very essential when Chlorine Ton Containers are used.
Self Contained Air Breathing Apparatus(SCBA)
AIR BREATHING APPARATUS/(SCBA)

Self Contained Air Breathing Apparatus(SCBA)

For Heavy toxic Leaks, firefighting, very dusty atmosphere etc., these Self- Contained Air Breathing apparatus are very essential. They are needed for saving precious life and valuable equipments. They are manufactured as per IS: 10245, Part-II. Available in 30 minutes or 45 minutes duration with all Mandatory Test Certificates.

They contain Air Supply Cylinder [IS: 7285], Cylinder Valve [IS: 3224], Pressure Reducing Valve, Air Hoses, Demand valve, Face Mask, Pressure Gauge, Cylinder Strap, Back Plate, Alarm Whistle, and Harness Assembly.

Also available, Positive Airline Breathing Apparatus with Cylinders and Portable Trolley.

 


 

Emergency Eye Wash and Shower
EYE WASH SHOWER

Emergency Eye Wash and Shower

Emergency Eyewash and Shower (Hand Operated or Pedal Operated - Combination units) is required to protect eye, face & skin from chlorine contacts / chemical splashes. A suitably located, properly designed and maintained eye wash or emergency shower is vital to protect eye and the face from chemical splash with large volumes of clean water. The deluge of water dilutes and washes away harmful material, thereby completely eradicating chances of losing vision and burn injuries. Its uninterrupted flow of smooth gushing water through automiser is one of the few reasons why it is being chosen in industry.

It is ISI marked and conforms to IS : 10592, ANSI Z 358.1 & DIN-12899 Emergency Eyewash and Shower comes in highly visible yellow ABS anti-corrosive plastic or Stainless Steel SS 304 Grade.

Gas Mask with Canister
GAS MASK WITH CANISTER

Gas Mask with Canister

The Gas Mask with Canister [also called as Gas Mask Respirator] is designed to enable the wearer to breathe fresh air in a contaminated atmosphere, after absorption of impurity of inhaled air by the chemicals filled in the canister. These are applicable for small leaks only. The gas mask incorporates exclusive design features conforming to IS: 8523:1977. Canister type respirators must never be used in atmosphere containing less than 16 % oxygen.

This contains an airtight face piece, breathing tube and international colour coded canister . The CANISTERS are colour coded & Marked for different type of gases as under.

Instant Air Resuscitator
AIR RESUSCITATOR

Instant Air Resuscitator

  • In accidents like inhalation of toxic fumes, electric shock, drowning, cardiac arrests, excessive bleeding etc., the central nervous system is profoundly and dangerously affected. At such times an Intermittent Positive Pressure Respirator is required to provide emergency relief. They are designed for quick operation in emergency situations. Resuscitators are Portable, Easy to use, manufactured as per IS: 13366: 1992 Specifications. 
    How to use: 
    1.Fix face Mask properly on victims mouth and Nose. 
    2.Deflate the balloon with your every inspiration.
    3.Let balloon inflate while you inspire.
Wind Sock
WIND SOCK

Wind Sock

This is available in 2 feet diameter and 6 feet length. Windsock comes with fixing arrangements and support stand for hoisting the windsock on round frame to the G.I pole with the help of ball bearing assembly for easy movement of the windsock in the direction of the wind. Normally, it is located unhindered at the top of the building, for easy visibility. Windsock is extremely useful for Petrochemicals, Refineries, Fertilizers Complex, Pharmaceuticals, Paper Mills, LPG Bottling plant and allied Industries for indication of wind direction.

Incase of emergencies arising out of gas leakage in installed plant or any neighbouring plant, Windsock indicates the direction of the wind. The staff, workers, surrounding people should follow the direction opposite to the direction of wind. In case of fire the direction and flow of fire can be judged instantaneously, thereby helping firefighters to fight fire, saving lot of energy and quick fire stoppage.

Other Safety Devices
SAFETY SUIT,GLOVES & SHOES

Other Safety Devices

  • Ammonia Torch with Dipping Rod. To manually identify the area of Chlorine Leak.

Full Face Masks, PVC Suit, Gloves and Gum Boots.

First Aid Kit.

Display Charts.

Moisture Absorption Bottles.

Portable Air Compressors to fill Air Cylinders of Breathing Apparatus,at site.

  • Comprehensive Chlorine Tonner Leak Absorption System. [Auto Chlorine Leak Absorption System (ACLAS) or Scrubbing System]. Both Ton Containers leak evacuation and neutralization or the evacuation of leak in Chlorination Ton Containers Room / Chlorination Plant Room and neutralization of the same, can be designed and implemented on Turnkey basis. * Chlorine Tonner Leak Neutralisation System. [in Alkali Pit or Tank]

Testing & Monitoring Devices

Free Residual Chlorine Analyser with Sensor
FRC- ANALYSER

Free Residual Chlorine Analyser with Sensor

This device can be used to continuously monitor the Free residual chlorine Levels. The signal can be transmitted to operate an Auto Flow Control Valve or operate a shut-off Valve or can be also recorded, as applicable. ORP Sensor, Controller and Transmitter are also available. Manual Free Residual Chlorine or Total Chlorine test Kits [ Range - 0.05-0.5ppm, 0-1.0ppm, 0-5ppm, 0-50ppm, 0-100ppm], in the form of Comparators, Reagents, Chloroscope, are also available. *Detailed Write-up / Separate Catalog can be provided on request.
NOTE:
we can also provide similar safety storage and handling devices for other gas like Ammonia sulphurdioxide etc..,on Request.